Case study

The WS 13 vertical lift stage. Combining high load capacity with high-speed dynamics for next-generation wafer inspection 

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Overview

The WS13 vertical lift stage by LAB Motion Systems redefines vertical motion control by offering an unparalleled combination of high payload capacity, precision and dynamics—all within a compact, low-profile design. It addresses the limitations of traditional vertical stages by delivering 30 kg load capacity alongside fast settling times, high acceleration, and nanometer-level resolution, making it ideal for demanding semiconductor and photonics applications. 

Challenge

In advanced semiconductor processes and inspection systems, engineers often face a trade-off:
• Ball screw-driven systems support heavy loads but lack speed and precision.
• Direct-drive systems offer speed but can’t handle large payloads.
Until now, no single solution could simultaneously meet both requirements—particularly in high-frequency autofocus or wafer inspection workflows, where precision and dynamics are equally critical.

WS13 Solution

The WS13 stage is a breakthrough in vertical actuation. By integrating a contactless linear motor, frictionless mass compensation system, and high-resolution encoder, it enables:
• Nanometer precision with MIM of just 10 nm
• Exceptional load capacity: Up to 30 kg
• Dynamic performance: Fast settling, high acceleration, and speed (≥30 mm/s)
• Low profile design with 13 mm stroke, ideal for confined setups
• Bi-directional repeatability of ±0.3 µm
• Excellent straightness, pitch, yaw, and roll performance
Its unique mass compensation technology allows to lift other motion stages or heavy chucks without sacrificing responsiveness, solving a key bottleneck in high-throughput manufacturing environments.

 

Seamless system integration 

The WS13 is designed to integrate effortlessly with LAB’s advanced motion systems:
• Fully compatible with the RZ2000 and RT-S series air bearing rotary stages
• Enables complex multi-axis architectures for high-precision wafer handling

Use cases 

Unpatterned wafer inspection: Acts as a long-stroke Z-stage under dynamic RZ systems
• High-frequency autofocus: Critical for direct laser writing and metrology
• Semiconductor test & packaging: Lifts wafers with speed and safety
• Research labs: Delivers high accuracy in compact experimental setups

Key Specifications 

Parameters              Value

Load capacity                            30 kg

Stroke                                          13 – 14 mm / Up to 25 mm (customized)

Speed                                           30 mm/s

Acceleration                                1500 mm/s2

Bi-directional repeatability        ±0.3 µm / ±0.15 µm

Minimum Incremental Motion  10 nm

Straightness                                 ±1.6 µm

Pitch / Yaw / Roll                         ±6 / ±5 / ±5 arcsec

Material                                         Aluminium

Encoder                                         Absolute or Incremental

Dynamics                                      130 Hz bandwidth with 7 kg payload

Stage mass                                   12.5 kg

Industries Served  

Semiconductor manufacturing

Photonics testing & packaging
Direct laser writing
Advanced inspection (patterned/unpatterned)
R&D laboratories

Conclusion

The WS13 vertical lift stage sets a new benchmark for high-load, high-dynamic vertical actuation. With its revolutionary mass compensation design and integration-ready platform, it empowers engineers to push the limits of inspection, metrology, and manufacturing precision—without compromise.

“Our motion systems keep on setting the bar for performance and reliability across industries, empowering clients with fully integrated, application-ready solutions.”

Kurt Smets  – Product Development Manager

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