Case study
The WS 13 vertical lift stage. Combining high load capacity with high-speed dynamics for next-generation wafer inspection
Overview
The WS13 vertical lift stage by LAB Motion Systems redefines vertical motion control by offering an unparalleled combination of high payload capacity, precision and dynamics—all within a compact, low-profile design. It addresses the limitations of traditional vertical stages by delivering 30 kg load capacity alongside fast settling times, high acceleration, and nanometer-level resolution, making it ideal for demanding semiconductor and photonics applications.
Challenge
In advanced semiconductor processes and inspection systems, engineers often face a trade-off:
• Ball screw-driven systems support heavy loads but lack speed and precision.
• Direct-drive systems offer speed but can’t handle large payloads.
Until now, no single solution could simultaneously meet both requirements—particularly in high-frequency autofocus or wafer inspection workflows, where precision and dynamics are equally critical.
WS13 Solution
The WS13 stage is a breakthrough in vertical actuation. By integrating a contactless linear motor, frictionless mass compensation system, and high-resolution encoder, it enables:
• Nanometer precision with MIM of just 10 nm
• Exceptional load capacity: Up to 30 kg
• Dynamic performance: Fast settling, high acceleration, and speed (≥30 mm/s)
• Low profile design with 13 mm stroke, ideal for confined setups
• Bi-directional repeatability of ±0.3 µm
• Excellent straightness, pitch, yaw, and roll performance
Its unique mass compensation technology allows to lift other motion stages or heavy chucks without sacrificing responsiveness, solving a key bottleneck in high-throughput manufacturing environments.
Seamless system integration
The WS13 is designed to integrate effortlessly with LAB’s advanced motion systems:
• Fully compatible with the RZ2000 and RT-S series air bearing rotary stages
• Enables complex multi-axis architectures for high-precision wafer handling
Use cases
Unpatterned wafer inspection: Acts as a long-stroke Z-stage under dynamic RZ systems
• High-frequency autofocus: Critical for direct laser writing and metrology
• Semiconductor test & packaging: Lifts wafers with speed and safety
• Research labs: Delivers high accuracy in compact experimental setups
Key Specifications
Parameters Value
Load capacity 30 kg
Stroke 13 – 14 mm / Up to 25 mm (customized)
Speed 30 mm/s
Acceleration 1500 mm/s2
Bi-directional repeatability ±0.3 µm / ±0.15 µm
Minimum Incremental Motion 10 nm
Straightness ±1.6 µm
Pitch / Yaw / Roll ±6 / ±5 / ±5 arcsec
Material Aluminium
Encoder Absolute or Incremental
Dynamics 130 Hz bandwidth with 7 kg payload
Stage mass 12.5 kg
Industries Served
• Semiconductor manufacturing
Conclusion
The WS13 vertical lift stage sets a new benchmark for high-load, high-dynamic vertical actuation. With its revolutionary mass compensation design and integration-ready platform, it empowers engineers to push the limits of inspection, metrology, and manufacturing precision—without compromise.


“Our motion systems keep on setting the bar for performance and reliability across industries, empowering clients with fully integrated, application-ready solutions.”
Kurt Smets – Product Development Manager
Featured products
More products

RT150AX

Drivebox

Air Filters
More stories
All cases
Optimizing Wafer Inspection with Air Bearing Stages
LAB Motion Systems optimized patterned wafer inspection with air bearing stages, achieving ≤50 ms settling time. The XYTZ stage enhances speed, stability, and accuracy in semiconductor manufacturing.
Case study with Siemens: Smart Virtual Sensing
This study in collaboration with Siemens shows how implementing smart virtual sensing in our air bearing systems can improve the estimates of critical machine parameters at a low cost.
The 5-Axis Motion Machine
A 5-axis motion machine incorporates a rotary stage positioned on top. This machine is a significant breakthrough for our client, as it opens up new possibilities in X-ray and CT imaging for a wide range of objects.
Optimizing Wafer Inspection with Air Bearing Stages
LAB Motion Systems optimized patterned wafer inspection with air bearing stages, achieving ≤50 ms settling time. The XYTZ stage enhances speed, stability, and accuracy in semiconductor manufacturing.
Case study with Siemens: Smart Virtual Sensing
This study in collaboration with Siemens shows how implementing smart virtual sensing in our air bearing systems can improve the estimates of critical machine parameters at a low cost.